Our Projects

We're currently partnering with clients across manufacturing, logistics, and quality engineering to build software that solves real operational problems.

We are unable to show you the final production screens as we are waiting for our customers’ permission to do so. These screens give you a flavour of what we do as a company.

SIEMENS
Production Hub
Overview
Lines
Quality
Reports
Throughput
1,247
+8.3%
Defect Rate
0.31%
-0.04%
OEE
87.2%
+1.2%
Downtime
12m
+4m
Hourly Output
TodayThis Week
Line A — Body Panels
98.4%Running
Line B — Sub-Assembly
96.1%Running
Line C — Final Assembly
Changeover
Manufacturing & ProductionIn DevelopmentPoissy, France

Manufacturing Intelligence Platform

The Challenge

A global manufacturer needed real-time visibility across multiple production lines spanning three countries. Existing systems were siloed, with no unified view of throughput, defect rates, or downtime — leading to delayed decisions and missed JIT targets.

Our Approach

We are building a centralised dashboard that ingests live data from PLCs and IoT sensors on the factory floor. The platform applies Six Sigma methodologies to surface trends, flag anomalies, and predict maintenance windows — giving operations teams a single pane of glass across all facilities.

Technology

ReactNode.jsPostgreSQLMQTTWebSocketsD3.js
MAERSK
FreightTrack Pro
Shipment FT-2024-08471
LIVE
UKFRANCEDEBEChannel
Warrington
Dover
Calais
Brussels
Cologne
Munich
TRK-0847 · 48 mph · M6 South
TRK-0612
Next Stop — Dover Port
ETA 11:45 GMT · 82 mi
Final — Munich Depot
ETA 22:15 CET · 680 mi
SHIPMENT DETAILS
OriginWarrington, UK
DestinationMunich, Germany
Distance680 miles
DriverM. Thompson
VehicleDAF XF 480
Trailer13.6m Curtainside
CARGO MANIFEST
Auto Parts — Brake Assemblies
240 units4,800 kg
Hydraulic Hoses (Boxed)
80 cartons1,600 kg
Electronic Control Units
500 units750 kg
Total Load7,150 kg / 24T limit
LOAD STATUS
Temperature18°C
Seal IntactYes — #FR8847
TachographCompliant
Hours Driven2h 14m / 4h 30m
24
Active Fleet
18
In Transit
3
At Border
156
Delivered Today
CUSTOMS & COMPLIANCE — GERMANY ENTRY
CMR Consignment NoteCMR-2024-08471
Cleared
T1 Transit DeclarationT1-GB-DE-33921
Cleared
EUR.1 Movement CertificateEUR1-UK-4488
Cleared
Packing List & Commercial InvoiceINV-SP-20241204
Cleared
EORI ValidationGB205672891000
Verified
ATLAS Import DeclarationDE-IMP-08471-M
Pending
DESTINATION
MAN Logistics Centre
Feldmoching, 80933
Munich, Bavaria
DockGate 7 — Bay D
Window21:00–23:00 CET
ContactK. Bauer
UnloadForklift req.
Transportation & LogisticsIn DevelopmentWarrington, UK

Cross-Border Logistics Suite

The Challenge

A transport operator managing cross-border freight across Europe struggled with fragmented route planning, manual customs documentation, and zero real-time fleet visibility. Drivers relied on phone calls to dispatch, and compliance paperwork was often completed retrospectively.

Our Approach

We are developing an integrated logistics platform covering route optimisation, live GPS fleet tracking, and automated customs document generation. The system pre-validates documentation against destination country requirements before departure, reducing border delays and compliance risk.

Technology

Next.jsTypeScriptPostGISRedisREST APIsMapbox
Robotics Quality Control
IATF 16949|Site: MBRasta 001215
Robotic Cells
Weld SPC
Factory OEE
Audit
Cell A1
FANUC R-2000iC
Cycles
1,204
Servo
42°C
Load
78%
Cell A2
FANUC R-1000iA
Cycles
1,187
Servo
38°C
Load
71%
Cell B1
KUKA KR 240
Cycles
986
Servo
39°C
Load
82%
Cell B2
KUKA KR 210
Cycles
1,012
Servo
44°C
Load
69%
Cell C1
ABB IRB 6700
Cycles
Servo
61°C
Load
94%
Cell C2
ABB IRB 4600
Cycles
847
Servo
36°C
Load
65%
Weld Current SPC — A1 MIGCpk 1.67
Axis Torque — C1 AssemblyDrift
84.7%
OEE
91.2%
Avail.
93.1%
Perf.
99.8%
Quality
Shift Performance
Day (06-14)
2,8414s
Late (14-22)
2,6147s
Night (22-06)
2,20312s
Active Alerts
ALT-412Axis 3 torque drift — C1
High
ALT-410Servo temp warning — C1
High
NCR-089Weld spatter — Batch 7741
Medium
ALT-408Cycle time +3.2s — B1
Low
Recent Inspections
Cross Member #4412
±0.02mmPass
Bracket Assy #4411
±0.05mmPass
Hinge Plate #4410
±0.18mmFail
Reinf. Panel #4409
±0.03mmPass
Robot Joint Health — Axis Load %
Normal
Warning
Critical
J1 Base
J2 Shoulder
J3 Elbow
J4 Wrist
J5 Bend
A1 FANUC
42%
55%
38%
61%
44%
A2 FANUC
38%
48%
35%
52%
41%
B1 KUKA
51%
62%
45%
58%
47%
B2 KUKA
35%
41%
32%
48%
39%
C1 ABB
78%
85%
94%
72%
88%
C2 ABB
33%
42%
28%
45%
37%
Predictive Maintenance
A1 FANUCWeld tip change
~240 cycles
B1 KUKAServo lubrication
~1,800 cycles
C1 ABBAxis 3 recalibration
Overdue
A2 FANUCCable dress inspection
~3,100 cycles
C2 ABBGripper pad replace
~520 cycles
Daily Production — Last 7 Days
7.4k
Mon
7.7k
Tue
7.9k
Wed
7.2k
Thu
7.6k
Fri
4.1k
Sat
Sun
Good
Scrap
Live Telemetry Feed
Refreshing every 2s
14:32:07[A1]Cycle complete #1204 — 42.3s — weld current 187A nominal
14:32:05[B2]Seam seal pass — pressure 4.2 bar — length 1,204mm verified
14:32:04[C1]ALARM — Axis 3 torque 94% — exceeds 90% threshold
14:32:02[A2]Spot weld #1187 — 8 nuggets — resistance 142μΩ
14:32:00[B1]Tip dress complete — electrode wear 0.3mm — within spec
14:31:58[C2]Rivet insert #847 — force 24.1kN — depth 12.04mm
Automotive & RoboticsIn DevelopmentGermany

Automotive Robotics Quality Platform

The Challenge

An automotive parts manufacturer running multiple robotic welding and assembly cells had no centralised way to correlate robot performance data with product quality outcomes. Cycle times, joint torque readings, and weld current logs lived in separate vendor systems, while quality inspections were still paper-based. When defect rates spiked, engineers spent days cross-referencing data to identify whether the root cause was a drifting robot arm, a worn electrode, or a process parameter change.

Our Approach

We are building a platform that pulls live telemetry from robotic cells — cycle times, axis loads, servo temperatures, weld parameters — and correlates it directly with inspection results and defect data. SPC control charts flag when a robot is drifting out of tolerance before defects reach the end of line. The system tracks OEE per cell, highlights underperforming stations, and provides IATF 16949-aligned audit trails so quality and production teams share one source of truth across the factory floor.

Technology

ReactNode.jsPostgreSQLMQTTOPC-UAD3.jsTimescaleDB

Have a Project in Mind?

We partner with organisations to build software that fits how they actually work. If you have an operational challenge that off-the-shelf tools can't solve, we'd like to hear about it.

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